PLC Control Three Roll Rubber Calendar Machine With 8″X24″-
A Programmable Logic Controller (PLC) controls the Three Roll Rubber Calendar Machine. It represents a technological marvel in the rubber processing industry. This equipment is a cornerstone in the production of various rubber-based products, offering precision, efficiency, and consistency in material processing.
PLC-based control systems are integral to the functioning of this machine, overseeing its intricate operations. These controllers have specialized software and hardware. They manage and regulate the entire process. They ensure seamless functionality and deliver high-quality output.
The Three Roll Rubber Calendar Machine consists of three arranged rollers. The rollers compress and shape rubber or polymer materials. Each roller serves a specific function. The feed roller transports raw material. The center roller performs the primary refining and blending. The final roller gives the material its desired thickness and finish.
The PLC system in this machine orchestrates various functions. It includes roller speed control, pressure change, temperature monitoring, and precise roller positioning.
These controls are crucial to maintain the desired characteristics of the rubber being processed, With PLC at its core, the machine offers several advantages:
1. Precision Control: PLCs ensure accurate and consistent roller movements and pressures, resulting in uniform material thickness and quality.
2. Flexibility: The PLC programming allows for easy adjustments in operating parameters, facilitating swift transitions between different material types or product specifications.
3. Safety Features: Built-in safety protocols in the PLC system help in preventing accidents by monitoring parameters like temperature, pressure, and emergency stop functionalities.
4. Efficiency and Productivity: Automated processes through PLC control enhance efficiency by reducing human errors and downtime, thereby increasing overall productivity.
5. Remote Monitoring and Diagnostics: PLC systems often incorporate remote access capabilities, enabling operators to monitor the machine’s performance and diagnose issues from a distance, ensuring prompt troubleshooting and maintenance.
MODEL | VAT-1 | VAT-2 | VAT-3 | VAT-4 | VAT-5 | VAT-6 | VAT-7 | VAT-8 | VAT-9 | |
Roll Diameter | Inches | 6 | 8 | 10 | 12 | 14 | 16 | 18 | 20 | 22 |
m.m. | 150 | 200 | 250 | 300 | 350 | 400 | 450 | 510 | 550 | |
Face Width | Inches | 18 | 24 | 30 | 36 | 42 | 48 | 54 | 60 | 66 |
m.m. | 455 | 610 | 760 | 915 | 1065 | 1220 | 1370 | 1525 | 1675 | |
Motor | H.P | 7.5 | 10 | 15 | 30 | 40 | 60 | 100 | 125 | 150 |
R.P.M. | 980 | 980 | 980 | 980 | 980 | 980 | 980 | 980 | 980 |
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