Rubber Dispersion Kneader Specification

Vatsn-Tecnic, a name of excellence in the field of Sale/Purchase of Old/Second hand/Refurbished/Reconditioned Rubber processing Machinery for more than 30 years. We also Sale/Purchase new rubber machinery with the latest technology and premium quality at reasonable prices. We have expanded our business activity worldwide for years now and providing premium quality Old/Second-hand Rubber Processing Machinery from countries like China, Germany, USA, UK, and Russia to our valuable customers. We have set new standards for Pre-Sales and after-sales Services for the benefit and ease of our customers. Over the years, we have set up more than 1000 units of Rubber Processing Machinery Installed in Tread Rubber, Tread Rubber, Micro-cellular Sheets, Cycle Tires & Tubes, Automotive Tubes, Conveyor Belts & Vee Belts, Hawaii Chappals, Footwear’s, Injection Bottle Caps, and Allied Rubber Plants. We have premium quality Old/Second hand/Refurbished/Reconditioned Rubber processing Machinery for Sale in India. Our Old/Second Rubber Processing machinery is available in house for sale in cities like Delhi, Mumbai, Chennai, and Kottayam. Today we will talk about the details of Rubber Dispersion Kneader, its uses, and spare parts.

Rubber Dispersion Kneader Uses

Dispersion Kneaders are specially designed for mixing a variety of materials ranging from low viscosity adhesive to high viscosity polymers. These versatile machines can be used in both rubbers as well as plastic industries. Dispersion kneader perfectly controls the mixing and blending of raw material to form a uniform compound mixture ensuring better dispersion. The machine consists of a mixing chamber fitted with rotary blades, made of high-grade steel. Mixing of the raw material takes place in this chamber, the blended compound is then cooled with the help of water. The mixing chamber comprises a pneumatically or hydraulically controlled pressure lid, which helps to maintain pressure on the raw material during mixing. The ease of cleanliness on this machine particularly once they have to be compelled to modification the color of their compounds oftentimes. These machines are simple to work and their varied applications embody Natural Rubber, IIR, SBR, CR, EPDM, element Rubber, synthetic rubber. Rubber Tires, Packing Gaskets, Hose, Belts, Shoe Sole, Sponge, electrical Wire Covering, Casters, Golf Balls, Oil Seal, Weather Strips, Water Proof Sheet, EVA, Thread Compound Battery Containers, Oil seal, Body seal, Gasket, Belt, Hose, Tube for cars Rubber for electrical wires Conveyor Belts & Power transmission belts Rubberized Rolls Rubber primarily based product like Plug, Cap, Glove, Dental for Medical line equipment sort of a rubber ball & Other Plastic Compounds. Vatsn-Tecnic has been providing premium quality Old/Second hand/Refurbished/Reconditioned Rubber Dispersion Kneader for Sale in India for years now. Our Old/Second Rubber Dispersion Kneaders are available in house for sale in cities like Delhi, Mumbai, Chennai, and Kottayam.

Dispersion Kneader Mixing Chamber:

1.Usually, Dispersion Kneader mixing Chamber Shape is “W”. Mixing chamber is made of Alloy steel which is duly polished and hard chrome plated, Jacketed (both longitudinal & transverse) for steam heating & water cooling, capable of titling to 130 degrees (hydraulic tilt) for easy discharge & cleaning.

2. Earlier Rubber dispersion Kneaders both feeding and discharge were done from the front side of the mixing chamber. Now, the Dispersion Kneaders feeding is done from the rear side, and discharge to the front side, which allows for better automation and efficiency of the Rubber Dispersion Kneader.

3. About Rubber Dispersion Kneader Chamber Dust seal and Housing: The Housing of Dispersion Kneader is comprising heavy-duty antifriction spherical roller bearings with a specially designed seal for protection. The seals are made of durable fiber.

Dispersion Kneader Chamber Tilting:

1.Worm gear System:- For tilting chamber OR Breakage of the screw and nuts.

2.Hydraulic Tiling: – Zero maintenance compared to geared designs Enhancing the life of the equipment with better-mixing Trouble-free working.

Floating Weight (Pressure Lid):

1.Single piece alloy steel casting

-Withstand maximum life and to maintain side to side

–  Side to side clearance

–  Prevent leakage of ingredients

2.Wider Surface area – allows the ingredients to move & turn in chamber freely

Dispersion Kneader Rotors:

1.Two wing Tangential rotors – Facilitate different speed through connection gear Move Rubber material from one portion to other

2.Four Wing Tangential Rotors 

distributive & dispersive Mixing

-Homogeneously & masticate material processing

-Greater Productivity

Automation Control:

1.Push button Star Delta starting system – Consisting Switchgears & Controls

2.Electric Control Panel – Equipped with safety features like volt meter, amp meter, temperature Indicator, controllers, contractors, time buzzer, emergency switch etc.

Gear Box:

1.Type – Hardened and Ground Helical reduction gearbox

2.Use – suitable safety factor

           –  Minimum Noise level

Rubber Mixing Mill Specification

We at VATSN-TECNIC, a rubber processing machinery seller and buyer in India, provides services for buying and selling refurbished, old and new rubber mixing mills and it’s maintenance services all over India. We also expertise in providing consultation for such activities. We are a renowned name in rubber allied industries machinery sale and purchase since 1983. We also provide consultation related to quality, condition, and pricing of old machinery and new machinery covering every aspect related to the spare parts of the machinery, their quality, and related solutions. We also provide services of complete plant setups, technical manpower, maintenance, and related services. At VATSN-TECNIC, we cover a complete set of machinery related to Rubber allied industries and their maintenance and services. Today we are covering different types of Rubber mixing mills, its specification, different sizes, different brands, brands, related industries, related spare parts, sustainability, and other details related to Rubber mixing mill.

USES OF RUBBER MIXING MILL

Rubber mixing mill:This machinery is one of the most important machinery for rubber allied industries. We at VATSN-TECNIC, deals in the sale/purchase of rubber processing machinery and rubber products manufacturing machine in India. We also sell/purchase rebuilt, recondition, and refurbished rubber processing machinery and rubber products manufacturing machines in India. These Mills ensure perfect and uniform blending of natural and synthetic rubber. A rubber base material is mixed with several additives, such as fillers, softeners, processing aids, and colorants here. The two rolls of the rolling mill rotate in the opposite direction. For the purpose of mixing, one roll runs faster than the other one (Friction Ration of Rolls: – 1:1.2). Therefore, shearing forces act on the rubber in the nip between the two rolls. Two Roll Mixing Mills are equipped with a specially designed Stock blender to assist the operator in mixing the rubber material and chemical powder.

COMPLETE DETAILS AND SPECIFICATION OF RUBBER MIXING MILL:

1. Functional Types of Rubber Two Roll Mixing Mill

Compounding Mill

Sheeting Mill

Warm Up Mill

Supply Mixing Mill

We at Vatsn Tecnic sell/purchase old and used rubber mixing mills all over India.

2. Rubber Mixing Mill Automation Type

Full-Automatic

Semi-Automatic

Manual Handling

We at Vatsn Tecnic sell/purchase refurbished and reconditioned full-automatic/semi-automatic/manual handling rubber mixing mills in India.

3. Types of Rubber Mixing Mill Machine Drive

Uni-Drive

Bull Gear Drive

Hydraulic Drive

We at Vatsn Tecnic sell/purchase used and old uni-drive/bull gear drive/hydraulic drive-based rubber mixing mills.

4. Rubber Mixing Mill Material of Rolls

  • Chilled Casting Rolls Hardness above 500 BHN
  • MS Fabricated Less Usable
  • Forged Steel Rolls Less Usable

We at Vatsn Tecnic sell/purchase used and old Chilled Rolls Rubber Mixing mill.

5. Main Stand of Rubber Mixing Mill Material

  • Steel Casting
  • Cast Iron Casting
  • Mild Steel Fabricated

We at Vatsn Tecnic sell/purchase used and Rebuilt Steel Casting Stands/Cast Iron Casting Stands / MS Fabricated Stand rubber mixing mills.

6. Nip Adjustment of Rubber Mixing

Hydraulic nip gap adjustment

Worm Gear with Parallel Sheeting Shaft

Manual using separate screws and Nut arrangement

We at Vatsn Tecnic sale/purchase used and Second Hand Hydraulic Nip/Worm Gear Nip /Screw & Nut nip rubber mixing mills.

7. Rubber Mixing Mill Types of Machine Coupling

Gear Coupling

Rubber Bush Type Coupling

Chain Sprocket Coupling

We at Vatsn Tecnic sell/purchase Refurbished and Surplus Gear Coupling/Rubber Bush Coupling /Chain Sprocket & Coupling Based rubber mixing mills.

8.Types of Emergency Brakes with Limit Switch of Rubber Mixing Mill

  • Hydraulic Thruster Brakes
  • Electro Magnetic Brakes

We at Vatsn Tecnic sell/purchase Rubber Processing Machinery Hydraulic Thrust Brake/Electro Magnetic Brakes Based rubber mixing mills.

9. Rubber Mixing Mill Reduction Gear Box

Radicon Gear Box

Helical Gear Box Up to 4 Stages

We at Vatsn Tecnic sell/purchase Rubber Product Manufacturing Machinery Radicon /Helical Gearbox Based rubber mixing mills.

10. Types of Bush and Bearing of Rubber Mixing Mill

Anti-Friction Bearing

Gun Metal Bush

We at Vatsn Tecnic sell/purchase Rubber Processing Machinery Anti Friction Bearing /Gun Metal Bush Based rubber mixing mills.

11. Rubber Mixing Mill Stock Blender uses

Stock Blender: – rubber blending by pulling the mixed compound from the front roll of the mill and guiding it to the nip gap between the two mill rolls. Hollow rolls with hard chrome plated.

Uses: – homogeneous mixing and repeatability of the mixing operations

Benefits:

Reduced batch temperature additional cooling

Best mixing Quality

We at Vatsn Tecnic sell/purchase Used and Old Rubber Processing Machinery Stock Blender attached rubber mixing mills.

Rubber mixing mill


Model

Chilled roll barrel dimension

Drive electric motor

Batch capacity

Diameter

Length

Inch

mm

Inch

mm

HP

RPM

Kg/HR

GMX-6”X13”

6

152

13

330

7.5

960

2-3

GMX-8”X18”

8

203

18

457

10

960

4-5

GMX-10”X24”

10

254

24

610

20

960

6-9

GMX-12”X30”

12

305

30

760

30

960

15-20

GMX-14”X36”

14

355

36

915

40

960

25-30

GMX-16”X42”

16

406

42

1066

60

960

35-40

GMX-18”X48”

18

457

48

1220

75

960

40-50

GMX-22”X60”

22

560

60

1524

100-150

960

60-80

GMX-26”X84”

26

650

84

2134

200-250

960

90-105

GMX-30”X100”

30

762

100

2540

300-350

960

125-200